Spalling Repair with PFS.

Concrete Spalling can be more Than a visual issue.

The importance of spalling repair cannot be overstated in maintaining the structural integrity, safety, and aesthetics of concrete surfaces, be it in pavements, buildings, or parking structures. Spalling, characterized by the flaking, chipping, or crumbling of the concrete surface, is often the result of water penetration, freeze-thaw cycles, corrosion of reinforcing steel, or poor construction practices. Left untreated, spalling can lead to extensive damage, compromising the stability of a structure and posing safety risks to its inhabitants or users. Timely identification and repair of spalled areas mitigate these risks and help prolong the lifespan of the structure. By utilizing appropriate repair methods, such as removing loose concrete, treating exposed reinforcement, and patching the area with suitable repair materials, spalling repair not only restores the structural capacity of the damaged surface but also improves its appearance, ultimately preserving the value of the infrastructure asset.

What Is Spalling and why does it happen?

Spalling, characterized by the flaking, chipping, or crumbling of the concrete surface, is often the result of water penetration, freeze-thaw cycles, corrosion of reinforcing steel, or poor construction practices.

Can Spalling Be Fixed?

Yes, concrete spalling can be repaired. The repair process typically begins with a thorough assessment to identify the extent of the damage and its root cause. Following this, any loose, damaged, or deteriorated concrete is removed using methods like hand or mechanical chipping, ensuring a solid substrate for the repair material. To safeguard against rebar corrosion, the exposed steel reinforcements are cleaned to remove rust, and a corrosion inhibitor is applied if necessary. A suitable repair mortar, often consisting of a polymer-modified cementitious mix, is then chosen based on the specific requirements of the project, such as the needed strength, adhesion, and compatibility with the existing concrete. Once properly mixed, the repair mortar is applied to the prepared surface and compacted to eliminate voids or air pockets. Curing techniques, such as misting or the application of moisture-retaining coverings, are implemented to ensure the new material develops its optimal strength and durability, successfully restoring the damaged concrete's functionality and appearance.

Spalling Damage done to a concrete pillar in a parking garage due to water damage.
This is a graphic image of patching up a crack in concrete. Also known as Spalling Repair.

Check out our blog to learn more about the importance of prompt spalling repair.

Exposed rusty rebar due to spalled concrete.

A solid foundation: Why repair spalling?

Repairing concrete spalling in parking lots or garages is crucial for maintaining not only the structural integrity and longevity of the facility but also for ensuring the safety and usability of the spaces for their intended purposes. Parking structures are consistently exposed to various environmental factors, such as temperature fluctuations, moisture, de-icing salts, and vehicular traffic, which can exacerbate the deterioration process and lead to spalling if left unaddressed. Proactively repairing spalled concrete prevents further damage, reducing potential costs from more extensive repairs or even replacement of the structure down the line. Timely repairs minimize disruption to the facility's daily operations and preserve parking availability for users. Importantly, well-maintained parking surfaces and garages enhance safety by reducing the risk of accidents due to uneven surfaces, concrete debris, or deteriorated rebar exposure. Furthermore, aesthetically pleasing and well-maintained parking lots or garages reflect positively on property owners and managers, contributing to the overall appeal of the property, and helping to retain and attract customers or tenants.

Why Choose PFS for your Spalling Repair needs?

  • When it comes to spalling repair, especially in a parking lot or garage, experience and expertise are everything. As a customer you need a company that not only understands the complexities of parking systems, but also has a proven track record of delivering reliable and efficient service. We've been in this business for years, and we've got the certifications and the know-how to keep your parking facility running smoothly, saving you time and money in the long run.

  • At PFS, we don't just talk about quality, we build it into every aspect of our work. From the premium materials we use to the skilled craftsmanship of our technicians, we're committed to delivering lasting results. We believe in investing in the best tools and techniques, because that's how you ensure a facility that performs at its peak for years to come.

  • We don't just maintain your facility, we elevate it. At Premium Facility Services (PSF), professionalism and efficiency are more than just words – they're our core values. Our team is highly trained, responsive, and always respectful of your property. We operate with precision and purpose, ensuring your facility is not only well-maintained, but also running at peak performance, minimizing disruption and maximizing your return on investment.

  • Safety and compliance are not just priorities, they are non-negotiables for us. At PFS, we prioritize the safety of your facility, employees, and visitors. We rigorously adhere to all industry standards and regulations, and our team is trained in the latest safety protocols. You can rest assured that your facility is in safe hands with us, protected by our commitment to operational excellence and adherence to the highest standards.

  • We don't just fix problems, we build relationships. At PFS, we believe exceptional customer service is the foundation of everything we do. We listen to your needs, respond promptly, and go the extra mile to ensure your complete satisfaction. Our dedication to transparency and open communication ensures you're always informed and in control, because we value your trust and partnership.

Other Related Services